Cenizo Journal Summer 2012 | Page 10

Young Man in an Old World: A West Texas Blacksmith’s Story Story by Phyllis Dunham Photographs by Jennifer Boomer I t is a remarkable thing when an old- timer hangs on to the ancient craft of blacksmithing in a time of mecha- nization and shoddy mass production. But it is an extraordinary thing, indeed, when a young man picks up archaic tools and turns his hands to the shaping and melding of iron. As the modern world whizzes past, that’s what 30-year-old Todd Ellrod does: He practices a craft that hasn’t changed all that much since the ancient peoples armed with iron weapons started kicking the bejeezus out of the peoples armed with bronze. Historically, the blacksmith was a revered figure. The Greeks made a god of him, Hephaestus, who toiled making tools and weapons in the base of a vol- cano. The Romans called him Vulcan, and he was the maker of the thunderbolts that Zeus hurled to control the world. The blacksmith made the andirons that allowed fire to move indoors and the pots and tools of the ancient kitchen. On the American frontier, this central figure kept the horses and oxen shod and made the tools that enabled the coopers and cob- blers and carpenters to practice their trades. The Comanche who crossed the Big Bend for the better part of the 19th century to raid settlements in northern Mexico often killed entire villages, spar- 10 At his anvil: “Metal only heats so fast, and can only be worked in certain ranges. You have to respect its properties,” says Ellrod. ing only the valuable blacksmiths, whom they captured for trade purposes and to refit their inferior firearms. Time was when no serious ranch would be without a blacksmith shop. But modern blacksmiths must find new ways to practice their art and new markets for their work, becoming highly specialized in a particular area. Adapting an anachronistic craft to the modern world is a challenge, and making a living at it is not easy, but the older blacksmiths who have managed to create specialized nich- es for themselves are surviving, and Todd Ellrod is finding his place among them. I first met Todd when I needed a sign frame made for the front of my store on Holland Avenue in Alpine – a frame intended to withstand the brutal winds and keep that sign from potentially decapitating a passerby or, at the very least, from blowing halfway to Marathon on a mid-March gust. Wrought iron was just the material needed, but who to shape it? Someone handed me Todd’s phone number. The folksy drawl coming through my phone assured me, “Yes ma’am, I can make you a good, strong sign frame, but it takes a while and it might be kind of expensive.” When he showed up the next day, I was surprised by his youth and his Cenizo Third Quarter 2012 slow, relaxed demeanor. After measuring the sign, assessing the situation and draw- ing up an initial sketch, Todd returned a couple of times with versions that the building owner didn’t approve, but Todd kept at it patiently until all three parties (the blacksmith, the building owner and me) were satisfied. The final rendition was sturdy, practical and beautiful, and, although my shop has been gone for three years now, that sign frame will prob- ably hang there and continue to be used by those who will occupy the building for decades to come. It was made to endure. The steady patience that Todd dis- played, I have come to know, is a trade- mark of blacksmiths. The work is slow and dirty and hot and not for the faint- hearted. Or as Todd says, “You have to be a little different to want to stand next to a multi-thousand degree fire and shape metal.” I believe it. To be honest, I could- n’t always tell what Todd was doing when I visited his shop. As he lit forges, heated iron to glowing states, removed it and pounded on it for a while, cooled it and reheated it and rolled it along anvil tops, I was missing the point entirely. While I was still steadfastly planted in a modern time frame, Todd seemed to be operating on geologic time. “Phyllis, metal only heats so fast and can only be worked in certain ranges. You have to respect its properties,” he says. “It’s an art to know when a piece of metal is at its manipulating point, when its atoms are loose and what you can and can’t do with it during that time.” I could only see progress over days and weeks – as curves and dimples emerged and were joined with other curves and dimples to form complex shapes and practical, gracefully formed articles like gates and coat racks and guitar stands. I now see that an hour’s visit is a nanosecond in the black- smith’s world. That some of the first objects Todd found success with were guitar stands is not surprising. He plays harmonica with the local band the Doodlin’ Hogwallops, and he knows a lot of musicians. He has shipped custom guitar stands all over the country, but he seems particularly proud of one of his first pieces, the combination guitar/fiddle stand that he made for musi- cian Doug Moreland of Fort Davis. An item like that is special for its owner and made to fit his needs exactly. They’re not making such things on assembly lines in China, and, if they did, well, how long might such a thing last through an evening of raucous honky-tonking anyway? So how did Todd get started in the first place? When he was a student at Sul Ross